Rothaus recently opted for the KHS Innofill Glass DRS filler and is now benefitting from a number of important new features. This is because KHS has made a number of specific further developments to its glass filler. For the brewery this means reliable, high-performance beer bottling.
The name is not new. For many years now KHS has provided its customers with an established glass bottler in the Innofill Glass DRS which has been frequently adapted to include new features in order to satisfy user requirements. The version of the filler now up and running at Badische Staatsbrauerei Rothaus AG is quite special, however. The flexible inline machine with its 132 filling stations for up to 50,000 bottles per hour provides hygienic filling with low CO2 and product consumption. KHS has considerably improved no less than four areas of the machine, drawing on its 150 years of expertise in brewery machines.
Rothaus fills 0.5-liter and 0.33-liter bottles on its new investment. Fast format part changeovers ensure a high level of flexibility during production planning and line efficiency. To this end KHS provides its hygienic QUICKLOCK fast-acting locking system as the new standard. Bottle guide parts can be exchanged with a few manual adjustments and remain securely in place thanks to the positive fit between the mount and the format part. The conversion time for fillers with a crowner is thus cut by up to 33% to just 15 or 20 minutes.
Clever technology in a compact form
In order to prevent bottle breakages from the outset, the Innofill Glass DRS is also equipped with the SOFTSTOP system which is registered as patent pending. This compact, hygienic bottle flow gate is activated at full power.
Unique selling point for more quality
During the subsequent filling process the unique DIAS diagnostic assistance system carefully logs the filling process. Pressure sensors in every single filling valve monitor the pressure, time and step sequences without interruption.
Another significant feature is the camera-controlled OPTICAM HPI control system. The foam generated by HPI displaces the residual oxygen from the bottle and is thus of great importance for the quality of the beer.
With the inclusion of the SOFTSTOP, DIAS und OPTICAM options the entire KHS system at Rothaus safeguards the quality of the beer throughout the entire filling process with these mechanical and digital system solutions.