By: Kevin Hill*
Weight measurement is a part of every single food manufacturing or processing company. You can use a number of scales such as conveyor belt scales, checkweigher scales, or floor scales to carry out crucial weighing tasks. Whether you are packaging food or measuring raw materials and ingredients, you have to use accurate measuring scales to carry out various weighing processes to make sure the products are of high quality and safe for consumption.
No matter which scales you use, you must ensure that they are calibrated accurately and regularly so. Failure to that, you will not get an accurate measurement which is an absolute essential for weighing ingredients, raw materials and other food products. Let us see how and why calibration of scales holds such importance.
Importance of Scale Calibration in Weighing Food
Here are 6 reasons why you must calibrate your scales frequently to ensure accurate measurements:
• To Maintain a Consistent Recipe
Sending out products with an inconsistent recipe is the worst thing that can happen to a company in food industry. You must choose the correct scales to measure each ingredient accurately. This prevents over or under weighing of the ingredients leading to useless batches that can’t be sent out. Getting a consistent recipe requires precise measurement of ingredients and an accurate recipe formula. Calibrating scales ensure that you always get it right.
• To Avoid Loss or Wastage of Products
Even if your end product weighs a few grams over the required weight, it will cost your company thousands of dollars annually. By using calibrated scales, you can be assured of accuracy that is expected of weighing scales in the food industry. With checkweighers in place, you can weigh all the ingredients precisely and stay within the targeted weight without wasting anything. In case the quantity doesn’t match the target, an alert will be sent to the operator to either add or remove the extra ingredients. This ensures that there is no wastage and your profits are not affected.
• To Ensure the Actual Weight matches the Recorded Weight on the label
Your customers don’t want to end up with a product that claims 100 grams on the package but actually weighs just 85 grams. They will feel cheated and could take legal or regulatory action against you. On the other hand, if it weighs 115 grams it translates into your loss. Calibrated scales ensure that the weight of the finished product matches the recorded weight on the label.
• To Ensure Safety of Consumers
Safety takes a priority in every food industry. Uncalibrated scales affect the safety and compliance which can put your products and the health of consumers at risk. Regardless of whether you own a small restaurant or a large food processing facility, you must follow the laws that require your measurement devices to be calibrated regularly to ensure consumer safety.
• To Minimize Unnecessary Costs
If the weigh scales are uncalibrated, then you can’t be sure if the minute measurements are accurate or not. In such cases, you will incurring avoidable losses. Be sure to use caliberated scales that give accurate results at all times. With accurate scales, you can track your expenses and manage various costs. Besides, accurate measurements assure that the businesses and customers are getting their due.
• To Promote Efficient Management
Calibrated scales will help you promote efficient management in your facility. How? By implementing a calibration program, you will be following the necessary federal regulations. This will enable you to keep your customers as well as employees safe. Further, it helps you identify when you need to schedule a maintenance visitor calibrate your scales.
To summarize, sustainable food industry operations require calibrated weight scales at every single stage of food processing and production. If it has been a while since your last caliberation, it is time you do it now.
*Kevin Hill heads the marketing efforts at Quality Scales Unlimited in Byron, CA. Besides his day job, he loves to write about the different types of scales and their importance in various industries. He also writes about how to care for different scales and achive optimal performance in different situations. He enjoys spending time with family and going on camping trips.